Enduro Power Case Study Examples

The Diversey™ Enduro Power™ range enables enhanced operational efficiency and maximized savings without sacrificing cleaning efficacy.

Solutions cover cleaning formulations for every need in the food, beverage and dairy industries. Whether you have conveyors, fillers, ovens, fryers or smokehouses; whether you produce soft drinks, beer, convenience foods, vegetables, meat or fish, Enduro Power offers the best cleaning solution available. 

Poultry Processing

Area: Evisceration area
Enduro Power product: Enduro Force

Fat and protein soils found in poultry processing are hygiene challenges that require a highly alkaline formulation to achieve the desired result. Enduro Force was implemented in the evisceration area of a poultry processing plant where fat and protein are present in higher percentages than other steps of the process. 

Improvements made:

• Rinsing time reduction of almost 50%. Linked to water reduction from 2 to 1 m3 in only one satellite.
• Chemical concentration was reduced from approximately 4.5% to 3%
• Microbiological counts showed better performance on Total Aerobial counts and Coliforms, proving the higher retention on surfaces of the Enduro Power range versus standard foams.

Operator Feedback:
We were impressed by the extended cling time and surprised at how fast the product knocked out to drain. Our previous foam needed extra time to be removed.

Fish Processing

Area: Holding tanks in hatcheries
Enduro Power product: Enduro Chlor

A fish farm used Enduro Chlor to clean their holding tanks resulting in significant improvements in operational efficiency:

• Cleaning time for large tanks reduced from 8-10 hours to less than 2 hours
• Soaking not required
• High pressure replaced by the Enduro Power range and medium pressure equipment

Area: Pre-cutting
Enduro Power product: Enduro Plus

A salmon and codfish processing site moved to Enduro Plus from a chlorinated alkaline foam in their pre-cutting area before the fillets enter the smoke chambers. Since implementing, they have realised:

• Chemical usage reduced from 4% to 2%
• Water reduction
• Labour and cleaning time reduction
• A total cost reduction of 22%.

Meat Processing

Area: Environmental Cleaning
Enduro Power product: Enduro Chlor

A leading meat processing and convenience food producer outsources their cleaning to a partner. Enduro Power has been adopted by the contract cleaner as the benefits received from using the range impacts more than just their chemical spend. EnduroChlor was implemented in the daily cleaning regime and the benefits were soon discovered:

• Faster foam application due to its increased cling power which also enables larger areas to be foamed in one step
• Less aggressive to surfaces including conveyor belts
• Lower consumption due to lower dosing at 2-3% instead of 4-5%
• Significantly shorter rinsing time, up to 46% reported

Although the price of the product is higher than the previous chlorinated foam, chemical consumption, labour time and water savings more than negate the difference and are especially advantageous for a contract cleaner.

Convenience Foods: Pizza Processing

Equipment: Conveyor Belts
Enduro Power product: Enduro Chlor

Large scale pizza production requires pizzas to be transported on conveyors throughout the manufacturing facility while sauce and topping are applied. While simplifying the production process, saving space and avoiding the movement of production personnel, conveyors also accumulate soil due to their construction from porous materials compared to stainless steel work surfaces. A build-up of spilled sauce and toppings is also common.

To clean the soil, Enduro Chlor was introduced as a replacement for a chlorinated foam, before rinsing. It was applied using the existing foam generating equipment. Benefits realised include:

• Enduro Chlor validated for use at 2% resulting in a chemical saving of 33%.
• Cleaning results have been proven to be equally good at the low dosage, both visually and when tested with ATP.
• Water consumption is down 45% due to quicker rinsing.
• Labour savings achieved due to the quicker overall cleaning time, allowing workers to be redeployed to other areas of the facility.